At Face Fit Training, we deliver face fit training to ensure tight-fitting respiratory protective equipment (RPE) is correctly fitted and used across the UK .

As poorly sealed masks allow harmful particles to enter the breathing zone, face fit training protects workers from airborne hazards and long-term illness.

Our service supports COSHH compliance by confirming each wearer can achieve and maintain an effective seal. Whether you’re in construction, manufacturing, or healthcare, our Face Fit Training covers regional needs across the UK.

Book compliant face fit training with us today.

What Is Face Fit Training?

Face fit training is a practical and instructional process that confirms tight-fitting RPE creates a proper seal on the wearer’s face.

Since an inadequate fit allows harmful particles to bypass protection, face fit training ensures the safe and effective use of respiratory equipment.

It also supports COSHH compliance by verifying that each user is competent in fitting, checking, and maintaining their assigned mask.

Why Is Face Fit Training Important for Our Organisation?

Face fit training is important because it protects workers from airborne hazards and ensures compliance with health and safety law.

As many harmful substances, such as silica dust, welding fumes, or biological agents—can be inhaled during routine tasks, RPE must be properly fitted to prevent exposure. 

Since HSE inspectors often request evidence of face fit testing, training ensures your team can use and verify RPE effectively on site.

What Value Does Face Fit Training Offer to Our Business?

Face fit training supports health protection, reduces legal liability, and improves operational safety.

Since respiratory risks are a top concern in many high-risk industries, trained staff are better equipped to detect fit issues, recognise equipment failure, and respond to site conditions. 

As training demonstrates duty of care, it also strengthens your position during audits, claims, or compliance reviews in Greater Manchester.

How Much Does Face Fit Training Cost?

The cost of face fit training is between £45 and £85 per person.

The cost depends on the delivery method and group size.

On-site training sessions in Greater Manchester are usually priced at £50 to £70 per attendee, while open courses or individual sessions range from £60 to £85. 

We offer discounts for bulk bookings or multi-session plans, training can be tailored to your team and budget.

What Are the Benefits of Face Fit Training?

Face fit training improves respiratory protection, reduces legal risk, and strengthens safety performance across your workforce.

Key benefits include:

• Ensures compliance with COSHH and HSE guidance on RPE use.
• Reduces the risk of respiratory illness from airborne hazards.
• Improves mask fit understanding and daily fit-check procedures.
• Supports proactive safety culture and staff confidence.
• Helps identify when RPE is no longer providing protection.
• Reduces long-term health-related absences and claims.
• Provides a documented record of training and competence.
• Demonstrates duty of care during inspections or legal action.
• Reduces PPE wastage through correct selection and handling.
• Supports contractor compliance and site access requirements.
• Minimises legal risk by ensuring all RPE users are trained and tested.
• Increases workforce awareness of respiratory hazards across different tasks.
• Enhances emergency preparedness through improved mask handling under pressure.
• Improves communication between safety officers and operatives around RPE use.
• Supports ISO 45001 compliance through evidence of competence and training records.
• Builds client confidence by meeting industry-standard safety expectations.
• Reduces downtime caused by failed RPE compliance during site audits or spot checks.
• Promotes consistent RPE standards across multiple sites or subcontractors.
• Encourages personal responsibility for safety among frontline staff.
• Simplifies prequalification for high-risk projects or safety-sensitive contracts.

What Does the Face Fit Training Cover?

Face fit training covers the importance of proper RPE fit, how to conduct a fit check, common mask types, maintenance requirements, and compliance with COSHH.

HSE guidance (INDG479 and HSG53) requires RPE to be suitable and properly fitted.

Hence, the training ensures your team understands how to check for leaks, use equipment safely, and maintain respiratory protection across a full shift. 

As workplaces and hazards vary, the course is adapted to your specific mask types and risks.

Who in Your Team Needs Face Fit Training?

Any team member in Greater Manchester who wears tight-fitting RPE as part of their job duties must complete face fit training.

This includes construction workers, engineers, demolition crews, lab technicians, cleaners, manufacturing staff, and maintenance personnel. 

Since employers are legally responsible for ensuring RPE is effective, everyone using masks must be trained in how to fit, check, and wear them correctly.

How Long Does Face Fit Training Take?

Face fit training takes 30 to 90 minutes per person.

Duration is determined by group size and mask types used.

Individual sessions are usually completed within 30 to 45 minutes, including testing. 

Group sessions take longer due to equipment setup and personalised fit checks. 

Since training involves both theoretical instruction and hands-on application, enough time is needed to confirm that each participant achieves a proper seal.

How Long Is the Qualification Valid?

Face fit training should be refreshed every 2 years.

Face fit training should be refreshed sooner if the wearer changes mask type, gains or loses significant weight, or undergoes facial surgery.

As facial shape and equipment can change over time, regular testing is essential to maintain protection. 

Employers must ensure RPE remains effective, retraining after changes in risk, equipment, or personnel is a legal expectation.

How Is the Training Delivered?

Training is delivered in person, either at your site or at one of our regional training centres.

Since face fit testing involves hands-on checks and specific equipment, remote delivery is not suitable. 

As site-based training can reduce downtime and increase relevance, many clients in Greater Manchester choose on-site sessions tailored to their team and mask models.

What Certification Do We Receive After Training?

Participants receive a certificate of training and a face fit test report for the specific mask tested.

As proof of competence is required by HSE, these documents demonstrate that your team has completed formal instruction and testing in line with legal standards. 

This paperwork is often requested during inspections, so maintaining it in personnel files is essential for ongoing compliance.

What Happens If a Team Member Fails the Fit Test?

If a mask does not fit properly, we guide the participant in selecting an alternative and retest them during the session.

Since not every mask suits every face shape, failure is not uncommon—but easily resolved with expert support. 

As effective protection depends on achieving a good seal, testing continues until a suitable fit is confirmed or an alternative option is arranged.

When Should We Arrange Refresher Face Fit Training?

Refresher training should be arranged every 2 years.

Refresher training should take place immediately after a mask change, weight change, or facial injury.

Since even small changes in face shape or equipment can affect the fit, regular testing ensures RPE remains effective. 

As site entry, insurance coverage, or HSE compliance can be affected by expired training, maintaining an active test record helps avoid disruption.

What Types of Masks Does the Training Cover?

Training covers disposable FFP masks, half masks, reusable respirators, and powered air-purifying respirators (PAPRs) where applicable.

Each mask type has different fitting methods and limitations, training focuses on the specific models your team uses. 

As improper mask selection can compromise safety, instruction also includes how to identify when a mask is no longer suitable for the task.

Who Delivers the Training?

All face fit training is delivered by qualified, experienced instructors using calibrated equipment in line with HSE guidance in Greater Manchester.

Accurate testing and instruction are critical for safety, hence our trainers hold relevant qualifications and follow approved protocols. 

Since they work across construction, industrial, and healthcare environments, they bring practical knowledge tailored to your setting.

How Quickly Can You Book Face Fit Training?

Most face fit training can be booked within 5 working days.

Booking availability depends on location and team size.

We offer mobile services and regional availability, we can often accommodate urgent bookings or short notice requirements in Greater Manchester. 

What RPE Regulations Do You Need to Comply With?

Your team must comply with the Control of Substances Hazardous to Health (COSHH) Regulations 2002 and HSE guidance including INDG479 and HSG53.

Since employers are legally required to prevent exposure to harmful airborne substances, suitable and properly fitted RPE is mandatory when other controls are not sufficient. 

As face fit testing is specifically mentioned in HSE regulations, it must be carried out as part of your respiratory protection programme.

What Is the Difference Between a Fit Test and Face Fit Training?

Face fit training includes instruction, while a fit test is a practical pass/fail check of a specific mask on the wearer.

HSE requires both awareness and verification.

Thus training helps users understand how to fit, check, and wear RPE properly, while the test confirms that a specific model creates an effective seal. 

As both components are essential, our sessions combine instruction and testing for full compliance.

Can We Combine Face Fit Testing with Other Safety Training?

We can combine face fit testing with other on-site health and safety training services for efficiency.

Because many clients in Greater Manchester coordinate toolbox talks, site inductions, or occupational health screenings on the same day, combining sessions helps reduce disruption. 

As our trainers are qualified in multiple disciplines, bundled sessions can be delivered without compromising quality or compliance.

What Do You Provide on the Day of Training?

You need to provide access to the masks your staff will be using, a clean indoor space, and a list of attendees.

Since testing must be done with the actual RPE in use, masks must be available in all relevant sizes and models. 

As a dust-free environment is required for accurate testing, a quiet, enclosed space with tables and seating will help us complete the process efficiently.

Are There Any Medical or Facial Hair Restrictions?

Tight-fitting RPE will not protect wearers with facial hair in the seal area, and some medical conditions may affect mask fit.

Since even slight stubble can break the mask seal, participants must be clean-shaven where the mask contacts the face. 

As respiratory or cardiovascular conditions may affect mask use, individuals with concerns should be assessed for suitability or consider powered alternatives.

How Do I Book Face Fit Training?

Booking can be completed online by using our hassle-free form to choose your course format, preferred dates, and training location.

As we deliver both individual and group sessions, our team can assist with tailored scheduling for contractor onboarding, compliance deadlines, or multi-site programmes.

Booking early helps secure your preferred date and ensures your workforce remains protected and compliant without disruption. Our Face Fit Training in Greater Manchester sessions are available throughout the UK and can be adapted to local risk profiles.

Make sure your staff is protected.

Get in touch now to receive your free, no-obligation quote.

Find More Info

Make sure you contact us today for a number of great face fit training services in North West.

Here are some towns we cover near Greater Manchester

Salford, Stretford, Eccles, Failsworth, Droylsden

For more information on Face Fit Training in Greater Manchester , fill in the contact form below to receive a free quote today.